Packaging machinery demands precise speed synchronization and rapid format adjustments—needs perfectly met by SHUYI Packaging Machinery Inverter. It integrates tailored features to tackle the unique challenges of packaging production lines, from filling machines to labeling systems.
For more about our products, please click here.
1. Synchronized Speed Control for Packaging Processes
Packaging lines rely on multiple machines (e.g., fillers, sealers, labelers) working in tandem. Even a slight speed mismatch causes product jams or misalignments.
SHUYI Packaging Machinery Inverter offers 0.1Hz precision speed control. This ensures each machine in the line runs at the exact speed needed, eliminating synchronization errors. For example, in a beverage bottling line, it keeps the filler and capper running in perfect harmony, reducing product waste by 25%.
It also supports electronic gearing. This feature links the inverter’s speed to a master encoder signal, making it ideal for multi-machine setups where one device dictates the line’s pace.
2. Quick Format Change for Diverse Packaging Needs
Packaging operations often switch between product sizes and types—requiring fast equipment adjustments. Traditional inverters need manual parameter changes, causing long downtime.
SHUYI Packaging Machinery Inverter stores up to 16 preset speed profiles. With one button, operators can switch between formats (e.g., small bottle to large bottle) in seconds. A snack packaging plant reported cutting format change time from 30 minutes to 2 minutes after adopting this inverter.
The inverter’s memory also retains settings for each product, ensuring consistency even after power outages or equipment restarts.
3. Stable Operation in High-Speed Environments
High-speed packaging machines (e.g., blister packers running at 300+ cycles per minute) generate significant mechanical vibrations and electrical noise. These can disrupt inverter performance and cause errors.
SHUYI Packaging Machinery Inverter features a reinforced anti-vibration design. Its internal components are secured with shock-absorbing mounts, ensuring stable operation even in high-vibration environments. In a pharmaceutical blister packaging line, this design reduced inverter-related downtime by 40%.
It also has enhanced electromagnetic compatibility (EMC). This minimizes interference from nearby motors or sensors, keeping the packaging line running smoothly without unexpected stops.
4. Energy Efficiency for Cost Savings
Packaging facilities operate long hours, making energy efficiency a key cost-saving factor. Fixed-speed motors in packaging equipment often run at full power even when not needed, wasting electricity.
SHUYI Packaging Machinery Inverter adjusts motor speed to match actual load. During low-demand periods (e.g., weekend production runs), it reduces speed, cutting energy use by 15-20%. A cosmetics packaging plant calculated annual savings of $12,000 on energy bills after installing these inverters.
It also has a sleep mode that shuts down the motor when the machine is idle, further reducing unnecessary energy consumption.
5. Easy Integration and User-Friendly Operation
Integrating new equipment into existing packaging lines can be complex. SHUYI Packaging Machinery Inverter is designed for hassle-free installation.
It supports standard communication protocols (e.g., Modbus, Profibus), allowing seamless connection to most PLCs and HMI systems. Technicians can have it up and running in less than an hour, with no need for extensive rewiring.
The inverter’s intuitive interface features a multi-language display (English, Spanish, German, etc.), making it easy for operators worldwide to navigate settings and troubleshoot issues. A built-in help menu provides step-by-step guides for common tasks, reducing reliance on external technical support.
Web: www.shuyitop.com
Tel/Fax: 0086-577-62840011
Wechat/WhatsApp: 008613355775769
Zhejiang SHUYI Electric Co., LTD, Focus On Switches With 30 Years.
